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How to measure and analyse the texture of food, cosmetics, pharmaceuticals and adhesives.

Tuesday 5 September 2023

The sensory experience of packaging: Optimising functional efficiency and mechanical properties

Packaging serves as more than just a protective shell for products; it is an integral part of the consumer experience. While visual aesthetics and tactile sensations often take the spotlight, the functional efficiency and mechanical properties of packaging play a crucial role in enhancing usability and convenience. These elements contribute to the sensory experience of packaging, shaping our perception and interaction with products.

Functional efficiency: Functional efficiency refers to the packaging's ability to fulfil its intended purpose seamlessly. From ease of opening to practical storage and transportation, a well-designed package anticipates and meets consumer needs. The functionality of packaging is closely tied to its ability to protect the product from damage during transit and storage. Packaging that offers features like secure closures, resealable options, or portion control mechanisms not only enhances convenience but also promotes product longevity and freshness. Functional efficiency ensures that packaging is a facilitator rather than an obstacle, streamlining the overall consumer experience.

Ease of opening and handling: The opening and handling experience of packaging greatly influences the overall satisfaction and perception of a product. Packages that are easy to open without requiring excessive force or specialised tools create a positive impression. Whether it's a well-designed tear strip, a convenient flip-top lid, or a simple pull-tab, intuitive opening mechanisms enhance usability and eliminate frustrations. Additionally, packaging that is ergonomically designed for comfortable handling and grip contributes to the overall convenience and user-friendliness of the product.

A Texture Analyser allows the measurement of packaging opening via Tensile Grips, Peel Strength Rig, Universal Peel Rig, Ring Pull Rig or Articulated Tensile Grips. The force to open products should be optimised to keep the contents secure until opening but should not create frustration and difficulty to open for the consumer.


A Texture Analyser can also be utilised to measure the force to deliver the contents of a product which can be affected by the packaging mechanism or the consistency of the contents. For example, measuring the force to actuate a spray can or pump dispenser, or deliver drug via a metered dose inhaler.

Or, the removal of contents using the Sachet/Tube Extrusion Rig:


Sample removal or drug delivery, more specifically, needs to be optimised for a range of consumers. For example, patients may need to rely on their inhaler to provide them with the required medication which is often at a crucial time when physical strength may be very low.

Mechanical properties: Mechanical properties encompass the physical attributes of packaging materials that contribute to its functionality. Factors such as strength, durability, flexibility, and rigidity play a significant role in determining the suitability of packaging for different product categories. For instance, fragile items may require packaging with impact resistance and cushioning properties, while perishable goods may benefit from materials that provide insulation and temperature control. By understanding the mechanical properties of packaging materials, manufacturers can choose the right options to ensure product safety and integrity while enhancing the consumer's tactile experience.

Environmental considerations: Functional efficiency and mechanical properties of packaging are increasingly intertwined with environmental sustainability. With growing consumer consciousness, packaging that offers eco-friendly features, such as recyclability, compostability, or reduced material usage, is gaining prominence. Sustainable packaging solutions can still provide the necessary mechanical properties to ensure product safety while minimising environmental impact. Manufacturers are exploring innovative materials and designs that balance functional efficiency, mechanical properties, and sustainability to create packaging that aligns with consumers' values but all of these new materials need to be assessed to check that they compare well with the packaging they are to replace and are fit for purpose without compromise to structural integrity.

A compression test on packaging boxes will measure compactability/compressibility to assess whether the packaging is fit for purpose to protect the contents whilst Self-Tightening Roller Grips provide the measurement of packaging tensile strength and the Film Support Rig allows the measurement of puncture resistance or film relaxation properties.


Texture properties: The tactile experience of packaging can evoke a range of emotions and significantly impact consumer perceptions. Texture properties encompass the physical qualities of the packaging material, such as smoothness, roughness, softness, or rigidity. These properties influence our perception of product quality and even our willingness to purchase. For instance, a luxurious product may be associated with packaging that features a velvety texture or a silky finish. On the other hand, a product targeting durability and reliability might be packaged in robust, textured materials. Texture properties offer a unique opportunity for brands to create a sensory connection with consumers, enhancing the perceived value and desirability of the product.

The measurement of surface texture, which is a frictional property can be performed by Friction Rigs.


Enhancing the unboxing experience:

The moment of unboxing is a pivotal point in the consumer journey, and packaging plays a vital role in enhancing this experience. The texture of the packaging material, such as the smoothness of paper or the crispness of cardboard, contributes to the anticipation and excitement of revealing the product inside. Additionally, well-designed closures and opening mechanisms that are both functional and tactilely pleasing can heighten the unboxing experience. Brands that invest in creating an enjoyable unboxing process leave a lasting impression on consumers, fostering positive associations with their products.

The sensory experience of packaging goes beyond aesthetics and texture. Functional efficiency and mechanical properties are pivotal in creating packaging that enhances usability, convenience, and product protection. Packaging that is designed with ease of opening, handling, and storage in mind offers a seamless and satisfying user experience. Moreover, the selection of materials with appropriate mechanical properties ensures product safety and integrity while delivering a tactile interaction that complements the overall sensory journey. As consumer demand for sustainable packaging rises, integrating functional efficiency, mechanical properties, and eco-friendly considerations becomes essential for brands to deliver packaging experiences that delight consumers and align with their values.

Discover a wider range of tests for food packaging and pharmaceutical packaging.

Request articles and read more about the testing of packaging using a Texture Analyser.



There is a Texture Analysis test for virtually any physical property. Contact Stable Micro Systems today to learn more about our full range of solutions.


For more information on how to measure texture, please visit the Texture Analysis Properties section on our website.

TA.XTplusC texture analyser with bloom jar

The TA.XTplusC texture analyser is part of a family of texture analysis instruments and equipment from Stable Micro Systems. An extensive portfolio of specialist attachments is available to measure and analyse the textural properties of a huge range of food products. Our technical experts can also custom design instrument fixtures according to individual specifications.

No-one understands texture analysis like we do!

Get in touch to discuss your specific test requirements


Watch our video about testing of materialsPutting Packaging to the Test
Materials and Packaging Testing


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