Transforming a formulation into a
successful solid dose tablet is a complex process that involves many considerations.
Time and raw materials are both valuable and must be saved wherever possible in
the production process, and getting production right in the early stages is
crucial to prevent expensive faults and tablet defects in the downstream
production process.
During compression, the ingredients can have a large effect on physical factors. For example, abrasiveness, moisture content and particle size all affect compressibility. Considerations must also be made of the properties of the finished product.
During their manufacture, tablets are
subjected to a great deal of physical abuse within the hopper in which they are
spun. During this time, chipping may occur. The extent of this depends on
tablet hardness. It is undesirable in terms of product quality and is also a
potential health risk to the consumer.