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How to measure and analyse the texture of food, cosmetics, pharmaceuticals and adhesives.

Tuesday, 1 March 2022

Vertical Farming and the need for Texture Analysis

Indoor vertical farming has been around for quite some time, but leading companies in this industry are starting to gain a great deal of attention from the business press and investors are pouring money into the industry. As the world population continues to expand, so too does the amount of fruits and vegetables needed to feed the world. If we can’t create new farmland to accommodate the increase in fresh food required vertical farming can be part of the solution to this problem.

Vertical farming is the practice of growing crops in vertically stacked layers. It incorporates controlled-environment agriculture, which is a fancy way of saying that it provides protection and maintains optimal growing conditions throughout the development of the crop. It’s not just growing vegetables like we traditionally know – if you’re serious in this field, it’s a big data, high tech endeavour with staff consisting of chief technology officers, engineers, scientists and risk managers.

One example is AeroFarms, a leader in the space, their plant scientists monitor millions of data points every harvest. The company says their LED lights are used “to create a specific light recipe for each plant, giving the greens exactly the spectrum, intensity, and frequency, they need for photosynthesis in the most energy-efficient way possible.” This lighting allows them to control size, shape, texture, colour, flavour, and nutrition of their plants. 

LEDs are being used extensively as a supplementary light source in indoor agriculture due to the economical and physiological advantages that this artificial illumination offers compared to traditional fluorescence illumination. Recently researchers from the University of Murcia have been investigating the artificial light impact on the physical and nutritional quality of lettuce plants with an aim of looking into food production under sustainable conditions. In this work, two commercially important lettuce varieties were used to study the impact of LEDs (white and red–blue lights) and fluorescent illumination on their quality and health properties. They used their TA.XTplus Texture Analyser along with a Kramer Shear Cell to measure leaf texture. Read more

As with any new development and innovation that is seen to replace a traditional approach or product there will be an expectation by the customer that must be met in order to attract purchase. Texture of fruits and vegetables is extremely important and for most is an indicator of freshness and wholesomeness.  Feeding growing populations with vertical farming using the same seeds and plants as used in conventional agriculture will demonstrate a lag in innovation.  Plant technology will need to advance to optimise hydroponics and gene architecture will allow enhancements in colour, flavour and texture. Texture Analysis provides the tool to compare traditionally farmed produce with those produced by vertical farming.

Why Vertical Farming? The benefits

First and foremost, vertical farms can reduce the number of miles fresh fruits and vegetables must travel in order to reach supermarket shelves. This also reduces fuel consumption, driving down the total cost to consumers. Studies have shown that the US imports about 35 percent of the produce that lands on supermarket shelves, with the average item traveling 2,000 miles. With this distance travelled, the produce has been picked roughly two-weeks before consumers can get their hands on it. Even for domestic produce, the time and cost to pick, pack and ship the produce from California to the East Coast is five to seven days. However, with a smaller footprint, vertical farms can be set up in urban areas, allowing for fresh produce to get to the shelf faster.

Secondly, less space is required for vertical farming. Every square meter of floor space of vertical farming produces approximately the same amount of vegetable crops as 50 square meters of conventionally worked farmland. According to a recent report by Cushman & Wakefield PLC., over the next few years, warehouse supply will outpace warehouse demand. This means that excess warehouse space could be turned in to vertical farming facilities. The use of vertical farms in densely populated places can get more fresh produce on supermarket shelves faster and could even spur home delivery to consumers. 

Sustainability is a top concern for consumers and companies alike. Vertical farming plays a significant role in sustainability efforts as well as the greater good of the earth. According to recent studies, vertical farms use up to 70 percent less water than traditional farms. Additionally, given their isolated nature, pesticides and herbicides are not needed to thwart would-be pests.

In recent years, there have been a number of E. coli outbreaks from green, leafy vegetables. In most cases, the E. coli outbreak was related to washing practices of the vegetables. Vertical farming is dirt-free and requires no washing of the vegetables. This alone can prevent foodborne illness outbreaks.

Vertical farming can assist in achieving maximum yields. First, plants only need about 10 minutes of darkness a day. Getting light all day long allows the plants to grow faster. Also, traditional farmers usually apply fertiliser once, water the crop and hope it grows. Fertilisers can be applied many times, adjusting along the way to optimise plant growth. 

Vertical farming enables more harvests throughout the year. Since harvests are not climate related, they can be done year-round. For some fruits and vegetables, this means having up to 30 harvests in a year rather than five or six. Consumers no longer have to wait for produce to be “in season.” There is also no worry about spoilage due to weather conditions, which enables maximised production.

While traditional farms rely on natural sunlight, vertical farms do not. Renewable energy sources are one way these companies can try to offset the cost and environmental impact of traditional energy. And LED lights are becoming more efficient at a rapid pace.

Traditional farming is clearly not going away any time soon. In fact, if it did, the world would be in a whole lot of trouble. However, as the population continues to grow, and more emphasis is put on environmental sustainability, vertical farming can help to fill that void. The future of vertical farming looks bright. It will be an interesting market to watch over the next few years.


There is a Texture Analysis test for virtually any physical property. Contact Stable Micro Systems today to learn more about our full range of solutions.




For more information on how to measure texture, please visit the Texture Analysis Properties section on our website.

TA.XTplus texture analyser with bloom jarThe
 TA.XTplus texture analyser is part of a family of texture analysis instruments and equipment from Stable Micro Systems. An extensive portfolio of specialist attachments is available to measure and analyse the textural properties of a huge range of food products. Our technical experts can also custom design instrument fixtures according to individual specifications.

No-one understands texture analysis like we do!

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