The
use of the Film Support Rig can provide a very useful test for
monitoring the quality of irregular objects, such as the toughness of
sliced meat. However, this test setup can also provide more fundamental
stress-strain data if the sample has a known uniform thickness and
homogeneous structure.
Sometimes
the properties of a thin film are under investigation, but the film
might be unsuitable for any other type of testing. An example would be a
film of dried nail polish; depending on its properties, this can be too
brittle to clamp in tensile grips, it is too thin to test under
compression and it may not be large enough for bend testing. In cases
such as this, the Film Support Rig is ideal, as the sample is clamped at
the edges and put under “biaxial tension” by a spherical probe pushing
into the centre.
Bulk
modulus is a defined as the relative change in a sample’s volume when a
unit compressive or tensile stress acts uniformly over its surface.
It
is a measure of how resistant a substance is to pure compression. Its
measurement is possible by the use of a Texture Analyser, providing care
is taken over the sample setup.
Hysteresis
in the context of deforming a material is the loss of energy in the
form of heat when a sample is loaded then unloaded.
This
occurs due to internal friction, and so the effect is larger for a
material such as rubber, which requires the movement of large molecular
chains each time it is stretched or compressed. If a piece of rubber is
deformed several times in the hands, this loss of energy can be felt
directly as the sample heats up.
As can be seen on the graph, the
deformation of a viscoelastic material follows a different path on the
load and unload cycles. The unload cycle shows that the material is
slower to recover compared to the load cycle. This difference in
recovery is known as hysteresis, which is due to energy dissipation by
the generation of heat.
Compression
testing involves a self-supporting sample being compressed under a flat
probe large enough to cover the whole sample.
The
loading arm (attached to the probe) moves down at a constant speed to
deform the sample, first deforming it elastically then plastically (if
it is not completely brittle). If the force required to break the sample
is within the limit of the load cell, fracture may occur. However, this
is not always the case in compression as many samples are stronger (or
tougher) in compression than in tension, especially ceramic samples.
When
a customer is presented with an elongated or flat food sample, one of
the first things they might do is snap it between their hands.
During
this process, they are subconsciously assessing whether the food
product is brittle or ductile, stiff or compliant, and strong or weak.
Consequently, bend testing is a technique used very frequently by
Texture Analyser users, covering everything from the snap of tablets to
the toughness of dog chews.
The analysis of this type of testing is often limited to looking at a
force peak and maybe the distance to fracture. It is a very useful test
for monitoring quality of irregular objects. However, this test setup
can also provide useful stress-strain data if the sample has a uniform
cross-section, providing accurate measurements are made of the sample
dimensions. “Flexure” and “bending” have the same meaning and are often
used interchangeably.
The calculation of parameters from the stress-strain graph of a tensile test has already been covered in a previous blog post.
The
calculations considered were those most often used when referring to
stress and strain, and to give them their full name they would be called
“engineering stress” and “engineering strain”. It is usually safe to
assume that every time stress and strain are mentioned in the
literature, this refers to the engineering values.
However,
as the load on a sample increases, the cross-section over which the
force is applied changes (it gets thinner). If the engineering stress is
used (taking into account the initial area), the stress is
underestimated. True stress solves this issue by using the instantaneous
area over the course of application of load so that as the
cross-section changes, the value of stress is calculated using the new
cross-sectional area.
Additionally, whereas engineering strain is the
amount that a material deforms per unit length, true strain is the
natural log of the current length over the original length.
Tensile
testing involves a sample held in two grips a set distance apart. The
loading arm (attached to the top grip) moves up at a constant speed to
deform the sample, first deforming it elastically then plastically. If
the force required to break the sample is within the limit of the load
cell, fracture will occur.
It is a very useful test for
monitoring quality of irregular objects, such as the toughness of pizza
or the texture of fish. However, this test setup can also provide useful
stress-strain data if the sample has a uniform cross-section, providing
accurate measurements are made of the sample’s dimensions. “Dogbone”
shaped specimens are often used in tension, with two wide sections
tapering to a narrower central section.
Although
it has long been known that some materials are harder than others,
indentation tests to find quantitative hardness values only came about
in the 1800s.
Once
it was established as a valuable technique, hardness testing machines
started to appear on the market early in the following century. Old
fashioned indentation testing involved the application of a weighted
probe onto a flat sample surface that was left for a set time period.
The hardness of the sample was calculated from the area of the residual
dent left in the sample. “Instrumented” (computer controlled)
indentation testing has now been in use for many years, and involves the
collection of force, displacement and time data, which is why the
Texture Analyser is so well-suited to this type of measurement.